Adaptive Welding Technology Hwashi Automatic Multiple Head Wire Mesh Spot Welding Machine for Shopping Cart
Production
The Hwashi Automatic Multiple Head Wire Mesh Spot Welding Machine is a high-performance, purpose-built industrial equipment engineered exclusively for the mass production of shopping cart wire mesh components. Integrating advanced automation technology and precision welding mechanics, this machine is designed to address the core manufacturing needs of shopping cart production—delivering consistent weld quality, high throughput, and reliable operation to streamline the assembly of shopping cart frames, baskets, and mesh partitions.
Hwashi Automatic Multiple Head Wire Mesh Spot Welding Machine is a professional automated solution tailored for high-efficiency production of shopping cart wire mesh components, integrating cutting-edge Adaptive Welding Technology to redefine welding precision and productivity.
At the core of this machine lies the Adaptive Welding Technology, which intelligently adjusts welding parameters (current, pressure, duration) in real time based on the thickness, material, and surface condition of wire mesh. This eliminates welding defects like cold joints or burn-through caused by material variations, ensuring consistent weld strength (shear strength ≥ 350MPa) across every spot—critical for shopping carts’ load-bearing and durability requirements.
Equipped with multiple independent welding heads (configurable from 4 to 8 heads), the machine enables simultaneous spot welding on multiple wire mesh nodes of shopping cart frames or baskets. Compared to single-head machines, it boosts production efficiency by 200%+, reducing the processing time of a single shopping cart wire mesh component from 5 minutes to under 2 minutes, perfectly matching large-scale shopping cart manufacturing demands.
The machine features a high-precision positioning system (with ±0.1mm repeatability) and a customizable wire mesh clamping fixture, supporting quick switching between different shopping cart models (e.g., standard supermarket carts, foldable shopping carts). Its automated feeding and unloading modules further minimize manual intervention, lowering labor intensity and cutting labor costs by 40%+.
For operational stability, the machine adopts a rugged steel frame and water-cooled welding transformers, ensuring continuous 24/7 operation without overheating. The user-friendly HMI interface allows easy parameter setting, production data monitoring, and fault diagnosis, while remote maintenance support via Hwashi’s cloud platform reduces equipment downtime.
Backed by Hwashi’s professional after-sales services (on-site installation, operator training, 18-month warranty), this Automatic Multiple Head Wire Mesh Spot Welding Machine empowers shopping cart manufacturers to enhance product quality, scale production capacity, and gain a competitive edge in the market.
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Intelligent welding control system
Automatic welding by inputting coordinate data of welding position, welding current and other data |
Welding Heads and Fixtures
Processing and design according to the drawings of each wire shelf product. (customized |
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Automatic Wire Filling System
You can put the precut straight wires into the hopper, then the wire filling machine will do the wire filling into the fixture automatically. It helps to increase the working efficiency and reduce labor force |
Automatic Double-layer Feeder
When one fixture is under welding process, the wire filling system will load the wires onto the other fixture at the same time. When finish welding, the feeder will automatically exchange the fixture. So the efficiency can be increased. |
Production Line Machines
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Wire Flattening and Cutting Machine
This machine is able to process the round wire into flat wire. It will automatically feed the round wire and cut it into required length.
Normally you will need to prepare the 8mm wire coil, and make it into 12x3mm flat wire strip. |
High Speed Wire Straightening and Cutting Machine
This machine will help to make batch production of 2mm to 4mm wires. This machine speed is almost 5 times than the normal speed wire cutting machine. It helps to increase production rate and reduce labor cost. |
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Wire Frame Bending Machine
This machine helps to bend the flat or round wires into square shape wire frame. It is able to bend multiple wires at the same time so as to increase production rate. |
Wire Frame Butt Welding Machine
The number of welding heads is depends on the welding width of the mesh. Different welding head can be set different welding programs and current respectively. |
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Wire Frame Double T-Butt Machine
This machine is used to weld the cross bars of the wire shelf to the wire frame. The double head design helps to increase the production rate. Easy Operation. We can also design the automatic moving and welding application. |
Wire Edge Trimming Machine
After Welding, we need the trimming machine to cut off the edge of wire from the wire frame. To make the surface clean and smooth.
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2D Wire Handle Bending Machine
This machine is used to bend the wire handle. It is suitable for 2-6mm wire bending. And you can bend any shape of the wire without changing mould. |
3D Wire Bending Machine
This machine is used to bend the wire into 3D shape. It is suitable for 2-6mm or 3-8mm wire bending. And you can bend any 3D shape of the wire without changing mould. |
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